To lead and drive the Health, Safety & Environment agenda at the manufacturing unit by ensuring full compliance with statutory regulations, corporate global safety policies, and industry best practices. The role is responsible for managing safety in a hazardous manufacturing environment, ensuring safe handling of flammable materials such as ENA, implementing safety standards, and building a strong safety culture across employees and contractors.
Key Responsibilities
1. Safety Leadership & Governance
Lead implementation of the plant Health & Safety Management System aligned with corporate global safety policies and standards.
Promote a strong safety culture through risk assessment, hazard identification, and behavior-based safety programs.
Ensure strict adherence to critical safety systems including:
Permit to Work (PTW)
Lockout Tagout (LOTO)
Confined Space Entry
Work at Height
Hot Work Safety
Contractor Safety Management
2. Hazardous Process Safety Management
Ensure compliance with statutory provisions related to hazardous processes under the Factories Act 1948 and applicable state factory rules.
Ensure safe storage, transfer, and handling of ENA, chemicals, and flammable liquids used in alcobev manufacturing.
Implement robust Process Safety Management (PSM) practices including:
Hazard Identification & Risk Assessment (HIRA)
Process Hazard Analysis (PHA)
Safety interlock systems
Monitor safety risks in distillation, blending, bottling, utilities, and warehouses.
3. Fire & Explosion Risk Management
Ensure adequate fire protection systems considering highly flammable ethanol environments.
Maintain and monitor fire safety systems including:
Fire hydrant systems
Foam-based firefighting systems
Fire detection and alarm systems
Conduct regular fire risk assessments and mock emergency drills.
4. Statutory Compliance & Regulatory Management
Ensure compliance with applicable regulations including:
Factories Act 1948
Maharashtra Factories Rules 1963
Guidelines from Directorate of Industrial Safety and Health (DISH)
Maintain statutory safety registers, accident records, and compliance documentation.
Ensure timely closure of observations raised during regulatory inspections.
5. Safety Boiler & Utilities
Ensure safe operation and compliance of boilers, steam systems, and utilities used in the manufacturing plant.
Ensure compliance under the Indian Boilers Act 1923 and guidelines from the Directorate of Boilers.
Monitor safety of:
Steam pressure systems
Boiler fuel systems
Safety valves and pressure control devices
Ensure operation of boilers by certified boiler operators and maintain related statutory records.
6. Government Liaison & Statutory Inspections
Liaise with government authorities including:
Factory Inspector / DISH officials
Directorate of Boilers
Fire Department
Coordinate statutory inspections, approvals, and compliance reporting.
Ensure closure of regulatory observations in a timely manner.
7. Incident Investigation & Risk Control
Lead investigation of incidents, near misses, and unsafe conditions.
Conduct root cause analysis and implement Corrective and Preventive Actions (CAPA).
Conduct regular safety audits, inspections, and risk assessments.
8. Safety Monitoring, Reporting & Analytics
Prepare and submit monthly safety performance reports and dashboards to corporate leadership.
Monitor safety KPIs such as:
Lost Time Injury Frequency Rate (LTIFR)
Near miss reporting
Unsafe acts/conditions
Provide recommendations to improve plant safety performance.
9. Emergency Preparedness & Disaster Management
Develop and maintain On-site Emergency Plan for hazardous operations.
Conduct mock drills for fire, explosion, chemical spills, and evacuation scenarios.
Ensure readiness of firefighting equipment, emergency response teams, and first aid systems.
10. Safety Training & Culture Development
Conduct regular safety training, toolbox talks, and awareness programs for employees and contractors.
Lead safety campaigns to improve employee engagement and safety ownership.
Ensure competency development for employees handling hazardous materials.
Qualifications
Bachelor’s Degree in Engineering / Science.
Diploma / Degree in Industrial Safety from a recognized institute.
Certifications such as ISO 45001 / NEBOSH / Process Safety preferred.
Experience
8–10 years of experience in Health & Safety within manufacturing plants.
Experience in Alcobev, Chemical, Pharma, FMCG, or hazardous manufacturing industries preferred.
Experience handling statutory compliance, regulatory liaison, and hazardous process safety.
Key Competencies
Strong knowledge of hazardous factory regulations and statutory compliance.
Expertise in process safety, fire safety, and incident investigation.
Strong analytical and reporting skills for monthly safety metrics and KPIs.
Ability to implement global safety policies at site level.
Strong leadership and communication skills to drive safety culture.
Flexible Working Statement: Flexibility is key to our success. From part-time and compressed hours to different locations, our people work flexibly in ways to suit them. Talk to us about what flexibility means to you so that you’re supported from day one.
Diversity statement: Our purpose is to celebrate life, every day, everywhere. And creating an inclusive culture, where everyone feels valued and that they can belong, is a crucial part of this.
We embrace diversity in the broadest possible sense. This means that you’ll be welcomed and celebrated for who you are just by being you. You’ll be part of and help build and champion an inclusive culture that celebrates people of different gender, ethnicity, ability, age, sexual orientation, social class, educational backgrounds, experiences, mindsets, and more.
Our ambition is to create the best performing, most trusted and respected consumer products companies in the world. Join us and help transform our business as we take our brands to the next level and build new ones as part of shaping the next generation of celebrations for consumers around the world.
Feel inspired? Then this may be the opportunity for you.
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