Job Title: Process Engineer
Location: Derramadero, Coahuila, Mexico
Job Type: Full-time
Company: Julian Electric de Mexico
Overview: A Process Manufacturing Engineer is responsible for optimizing and enhancing manufacturing processes to ensure efficient production, quality output, and cost-effectiveness. This role plays a crucial part in the manufacturing industry by identifying areas for improvement and implementing innovative solutions to streamline operations.
As a Process Engineer you will report to Engineering Manager
To be a successful Process Engineer, you need a strong technical foundation, analytical and problem-solving skills, a commitment to continuous improvement, the ability to collaborate cross-functionally, project management proficiency, a focus on quality and safety, effective communication, and a mindset to maximize efficiency by distinguishing between value-added and non-value-added activities.
Responsibilities:
- Process Improvement:
- Collaborate with production teams to conduct in-depth analyses of manufacturing processes, identifying areas of improvement and opportunities for optimization.
- Implement engineering changes to existing processes, ensuring smooth transitions and minimal disruption to production.
- Continuously monitor process performance, seeking ways to improve productivity, reduce waste, and enhance product quality.
- Differentiate between value-added and non-value-added activities, working to minimize the latter to increase process efficiency.
- Design and Development:
- Lead the design and development of new manufacturing processes, including researching and selecting appropriate equipment, materials, and technologies.
- Utilize computer-aided design (CAD) and simulation tools to create comprehensive process designs and workflow layouts.
- Ensure that all process designs meet safety, environmental, and regulatory standards.
- Collaborate with cross-functional teams to introduce new processes into the production environment seamlessly.
- Quality Assurance:
- Establish and enforce strict quality control procedures, including regular inspections and audits to monitor product quality.
- Develop and implement process control plans, statistical process control (SPC) systems, and other quality management tools to reduce defects and non-conformance.
- Collaborate with quality control and assurance teams to resolve and prevent quality issues, implementing corrective and preventive actions.
- Work on scrap reduction initiatives, minimizing material waste and improving overall production efficiency.
- Tooling Management and Maintenance:
- Maintain a comprehensive inventory of tools and equipment, tracking usage, condition, and calibration schedules.
- Develop a tooling maintenance plan to ensure that tools remain in optimal working condition.
- Collaborate with tooling suppliers to source replacements or upgrades as needed.
- Focus on tooling improvements and cost reduction strategies, seeking efficient and cost-effective tooling solutions.
- Equipment Installation and Maintenance:
- Oversee the installation, commissioning, and calibration of new manufacturing equipment, ensuring adherence to safety and quality standards.
- Develop preventative maintenance schedules and procedures, coordinating with maintenance teams to minimize equipment downtime.
- Troubleshoot equipment issues, coordinating repairs and minimizing production disruptions.
- New Equipment Release:
- Participate in the evaluation and selection of new manufacturing equipment, ensuring it aligns with production goals and cost-effectiveness.
- Develop comprehensive protocols and training materials for equipment operation, maintenance, and safety.
- Collaborate with production teams to smoothly integrate new equipment into existing workflows.
- Productivity and Efficiency:
- Implement productivity improvement initiatives such as value stream mapping, Kaizen events, and cycle time reduction projects.
- Utilize tools like Yamazumi to analyze process flow, identify bottlenecks, and streamline workflows for maximum efficiency.
- Work closely with production teams to gather feedback and implement changes that boost productivity.
- Risk Assessment and Safety:
- Conduct comprehensive risk assessments for manufacturing processes, identifying potential hazards, and mitigating strategies.
- Ensure strict compliance with safety regulations, promoting a culture of safety awareness among all team members.
- Continuously evaluate and enhance safety protocols and training programs.
- Project Management:
- Manage process improvement projects from inception to completion, including project planning, budgeting, resource allocation, and reporting.
- Collaborate with cross-functional teams, vendors, and contractors to ensure project objectives are met within the designated timeframes and budgets.
- Provide regular updates to management and stakeholders on project progress and outcomes.
- Process Optimization:
- Data Analysis: Analyze data from various sources, including production metrics, machine sensors, and quality control reports, to pinpoint inefficiencies and areas for improvement.
- Continuous Improvement: Implement lean manufacturing principles, Six Sigma methodologies, and process control tools to streamline operations, reduce waste, and enhance productivity.
- Root Cause Analysis: Investigate production issues, identify root causes, and develop corrective and preventive actions to prevent process deviations.
Qualifications:
- Bachelor's degree in engineering, preferably in a field such as mechanical engineering, industrial engineering, or related discipline.
- Proven experience in process engineering or manufacturing, preferably in a relevant industry.
- Strong analytical and problem-solving skills.
- Proficiency in using engineering software, data analysis tools, and project management software.
- Knowledge of quality control and regulatory requirements.
- Excellent communication and teamwork skills.
- Project management experience is a plus.
Hard Skills:
- Engineering Skills: Proficiency in engineering principles related to the specific industry, such as mechanical, chemical, or industrial engineering.
- Process Design: Ability to design and optimize manufacturing processes, including knowledge of CAD and simulation software.
- Data Analysis: Strong data analysis skills to identify process inefficiencies and opportunities for improvement.
- Quality Control: Understanding of quality management tools, such as statistical process control (SPC) and Six Sigma.
- Project Management: Skills to plan, execute, and oversee process improvement projects, including budgeting and resource allocation.
- Technical Knowledge: Proficiency with manufacturing equipment, technologies, and tools relevant to the industry.
- Regulatory Compliance: Knowledge of industry-specific regulations, standards, and safety protocols.
- Computer Proficiency: Familiarity with software tools for data analysis, project management, and documentation.
Soft Skills:
- Analytical Thinking: The ability to assess complex situations, identify problems, and devise effective solutions.
- Communication: Strong communication skills to convey ideas, collaborate with teams, and report on project progress.
- Teamwork: The capacity to work collaboratively with cross-functional teams, including operators, designers, and quality control personnel.
- Problem-Solving: Aptitude for identifying root causes of issues and implementing corrective and preventive actions.
- Adaptability: Willingness to adapt to changing circumstances and technologies in the manufacturing field.
- Innovation: A mindset for continuous improvement, keeping up to date with industry trends and emerging technologies.
- Attention to Detail: Precision in process design, data analysis, and quality control to maintain high standards.
- Leadership: Ability to take charge of projects and motivate teams towards achieving process improvement goals.
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