Processing Operator

Processing Operator

Operate extrusion / processing equipment and perform all associated processing activities while maintaining product quality.

Set up, calibrate, operate, monitor and perform basic trouble shooting of extrusion and auxiliary equipment; adjust equipment variables to meet equipment and product requirements

Calculate rates and performance percentages for product runs

Ensure required changeovers are completed accurately and efficiently

Assist clients through research and development/test work

Safely operate forklift and scissor lift; ability to obtain Alphia Foods certification

Accountable for maintaining and sustaining FIFO program

Perform QA duties as necessary, to include, but not limited to:

• Responsible for immediately reporting all quality issues to Extruder Lead or Supervisor
• Collect samples and perform analysis using provided equipment
• Know and monitor HACCP compliance in-Process
• Distinguish colors and duplicate in the extrusion process
• Thoroughly understand all quality assurance procedures and programs that relate to the position; ensure all products are within individual client specifications
• Responsible for following microbial control and regulatory/temperature requirements; ACS, burnout, etc.

Must complete required paperwork accurately and completely

Proficiency in Alphia. Foods Business Systems (i.e. JDE, IQS, Sage, etc) as it applies to the position

Anticipate technical problems; proactively troubleshoots (where appropriate) and makes technical adjustments and/or notifies maintenance

Perform operator-level preventive maintenance on assigned equipment

Work with Maintenance and Supervisor to identify potential line improvements

Acknowledge and adhere to the requirement to work only in job-specific designated area

Participate in a full facility and equipment clean-up as directed

Accountable for personal safety, behavior and performance

Responsible for following Good Manufacturing Practices (GMP's) and Job Safety Analyses (JSA's), as well as following Standard Operating Procedures (SOP's)

Responsible for communicating work status to the following shift for a smooth transition

Responsible for maintaining a clean work and organized work area, and leaving a clean and organized work area for the following shift

Ensure the requirements of the CCP are met, and if a deviation occurs, notify Supervisor and Quality departments to hold all affected product.

Safely operate forklift (must obtain Alphia Foods certification)

Other duties as assigned or directed

High school diploma and/or GED required

Previous extrusion experience preferred

Basic math skills to include addition, subtraction and percentages

Basic computer skills

Willing to work in a team environment and contribute to group goals

Ability to work independently, with minimal supervision

Ability to communicate effectively verbally, in written form, and via radio

Ability to receive and provide instructions in a positive manner

Ability to obtain Alphia Foods Lock Out / Tag Out certification

Ability to multi-task

Model behaviors that support Alphia Company values of Safety, People, Courage, Team, Speed

While performing the duties of this job, the employee is regularly required to talk or hear, walk, and move from place to place. The employee is occasionally required to sit, use foot/feet to operate machine, stoop, kneel, crouch or crawl or reach above shoulders. The employee is frequently required to stand and use hands to finger, handle or touch.

The employee must exert 50 to 100 pounds of force occasionally, and / or up to 25 to 50 pounds of force frequently, and / or 10 to 20 pounds of force constantly. Specific vision abilities required by this job include close vision, distance vision, color vision, peripheral vision, depth perception, and the ability to adjust focus.

The employee may be frequently exposed to allergens and/or airborne particles in the production area. Production employees are exposed to temperatures ranging from 0 to 115 degrees, depending on the season and workstation, and may be working near moving mechanical parts. Occasional exposure to outdoor weather conditions may occur.

The noise level in the work environment may be loud while production equipment is running.

Personal Protection Equipment (including, but not limited to, boots, gloves, safety glasses, and/or face shields) is required during various processes in the production area. Ear plugs and bump caps are required at all times in the production area.

Alphia is an equal opportunity employer. We celebrate diversity and are committed to creating an inclusive environment for all employees.